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« on: March 15, 2019, 10:08:32 pm »
"I discovered significant wear in the valve guides (and I believe that this is a precursor to stuck valves and catastrophic failure, as we never hear of dropped valves on new or recently rebuilt engines)"
Not sure why you've said this banquo since you were in on another conversation in which a forum member replaced his valves with thin stemmed examples and promptly had the brand new plot drop another valve. Or perhaps you've forgotten? He came to the conclusion that tappets gaps or rather lack of were the cause. One size of the volkswagon flat four Beetle engine was also known to do this in the very late 60s early 70s, To rid themselves of the problem Volkswagon changed valve clearances from .004mm to .006mm. NLM used to set their valves to no gap whch seems ok as long as the engines aren't worked hard, but continental advice has always been that the valves are fine as long as the valve clearances are correct. Since these engines have very heavy valve gear and the engine unshrouded by the fuel tank, the tendancy is to run them tight to quieten the valve gear, Big mistake, standard these engines should always sound very tappety, somewhere between an industrial sewng machine and a concrete mixer..... with gaps set at .010 and .0.20mm respectively for inlet and exhaust cold engine I think. Perhaps you can advise?