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Messages - traveldoc

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1
Newbies say hello / Re: New member Sydney Australia
« on: July 19, 2020, 02:26:45 pm »
Waiting......Waiting.....for fork legs from Hamburg breaker,  waiting for Australian wheel builders to restart their businesses and supply parts, waiting for local classic bike club to have a meeting so I can join up and then be eligible for club registration.
Meanwhile Del Lorto parts did arrive from UK so I can rebuild carb. In keeping with ‘low cost but functional’ approach I’m gonna clean up corroded chrome bits and simply paint with gloss black enamel. Front mudguard stay, frame loop behind saddle, lower covers and preload adjusters from rear shocks. (Incredibly dense and weak metal....some kind of zinc alloy?)
Remarkably the rear springs and hydraulic damper seem to be in good condition. No leaks and surface rust only on eyelets.
Once I get rolling chassis sorted progress should speed up. No that easy working on heavy machine with engine at floor level!

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Newbies say hello / Re: New member Sydney Australia
« on: June 24, 2020, 12:04:51 pm »
Not much progress. Waiting for parts / searching internet. Employment starting up again here post COVID.

That green framed Austrian masterpiece on ADV site is keeping me inspired but mine likely to be very much less spectacular!

Found a really good Guzzi V40 tank with no dings and no internal rust for $200AUD. Wider tunnel than SP1000 tank so it fits pretty well over the top frame member including coil bracket. Will need steel webs brazed on to front end for mounting hardware and something sorted for rear end as well. Its about 10cm longer than original civile tank so original seat cannot be re-fitted. Maybe a tractor-type saddle of which there are plenty at the local Harley after-market shop. The Enfield's one in India was super comfy.

Still considering wheel rims. Got an alloy DID Japanese rim 18X 1.85 with identical rim drillings to Falcone original for $cheap, will need vapour blasting. Might be OK for front wheel using 90/90 tyre.  Re stainless rims, all I can find is Devon brand "Valtru" @ 75 quid in UK. No polished ones in my size. Of course spoke kit + shipping will add up.

Another question: Do you know offset for rear wheel build?  I foolishly disassembled my (very rusty) wheel before taking measurements needed for rebuild. All the spokes seem to be same length so probably not much in it.  Cheers.

3
Newbies say hello / Re: New member Sydney Australia
« on: June 13, 2020, 10:01:12 am »
Would a smaller 12V coil off Japanese bike work? The 1000SP Guzzi fuel tank I have obtained is just a little narrow in the tunnel. Will probably fit if I take off the wide coil holding bracket.

Re himalaya trip: search ADV for India, a Himalayan Adventure “in moderation” started in 2009 by 4 American guys who are ADV website moderators. We Aussies joined in on about page 7. Two of the USA riders chickened out after the first high pass only about 20% in. The other two, Dragoon and Miserygoat were excellent companions and remain friends to this day.

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Newbies say hello / Re: New member Sydney Australia
« on: June 12, 2020, 10:48:37 pm »
515€....well it seemed like a lot when I pressed the keypad but like many old timers I am locked into monetary values of my youth. Took me 2 years part time work to save up for first bike in 1973. A 1971 Honda SL350 @ $550. Used to do Friday night, Saturday, Sunday at petrol station for $20 in hand. “Aye, we were poor then,....poor but happy....there were 14 of us living in wet paper bag on ‘ighway.”......etc. Apologies to Monty
Python.
I will see how easily the for seal holders come off. Might need to make that tool if heavy duty force is required.
Yes I did consider painting ‘everything’ yellow, maybe even the header pipe in ceramacote. Might be pretty difficult to keep it looking clean.
Flywheel: kinda like the exposed flywheel look so might not even re-fit the cover. Those 1950s flywheels look great with smoothed and polished bacon cutters.
Know nothing about dynastart. Is it an electric starter built into alternator?? Mine has a huge car type device with obligatory surface rust but basically looks sound.
I’ll get a few before photos together and post on ADV site soon. Been a member there many years, lots of pix from our tour of  Indian Himalaya 2009.

5
Newbies say hello / Re: New member Sydney Australia
« on: June 12, 2020, 08:21:00 am »
Offered 450 Euro which was accepted.  Shipping very cheap compared to USA.
Some fat arsed prick had a whinge to government here about on-line shopping stealing his business so now we have 10% GST added to everything including 2nd hand bike parts.  Never mind that he and his cronies routinely add 30 to 50% to their wholesale costs, and they donate heavily to politics. Anyway the complete fork legs will cost me 515E in total

Whipped off the remaining sheet metal stuff (rear guard, chain guard, tail light shell) so can soon get started on painting. Looking at a deeper yellow than Kater's bike but essentially the same idea. Gloss black frame and fittings.  Have even considered black wheel rims which do seem to be available in Australia WM3 18 X 36H.  Had black Excels once on DRZ400 which seemed to be quite durable.

Quick question: Is there supposed to be sound deadening black lining like bitumen under the flywheel cover? Seems to be uniformly layered as if its supposed to be there.  Would be a major pain to clean it off.                                                                                                                                                     

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Newbies say hello / Re: New member Sydney Australia
« on: June 11, 2020, 12:49:44 am »
Those ticklers seem remarkably primitive in this day. Had the same thing on old lawn mowers here downunder.

I have had a lot of bikes but the only other pre-1970 was a 1957 R26 which I wanted because it was the same age as me! Not quite as far gone as the Falcone as it was running and rideable when first obtained. Did a mostly cosmetic restoration in the garage including rattle can paint job and actually won a couple of prizes at bike shows.  It looked great with Earls forks but performance was somewhat underwhelming. (yes I know Falcone will not win any drag races)

The mystery machine was obtained from a local classic bike dealer only 20 km away. Went there looking for a 70s-80s Japanese 2-stroke COVID project.  I now doubt the story about under house storage for 20 years, 40 seems more likely.

Here  in Aus it is difficult to track an unregistered bikes history. Maybe police detectives have access to databases for crime investigation but likely to be paper records mouldering away in a basement somewhere. For the last 20 years or more bikes like this go onto "WOVR", written off vehicle register, and that frame is unregisterable for road use forever. You can find new bikes on the WOVR with only broken levers and footpegs! I avoid telling the cops about any accidents if at all possible.

Re missing front end parts: stanchions, bushes, seals, unobtainable caps. Perhaps the easiest way out is to buy 2X complete assembled fork legs from wrecker in Hannover. Asking 600 Euro but seller history indicated that they often accept Best Offer. Would then have lower fork legs as spares to sell and defray some expense.

Those Yoshi carbon mufflers are straight-through with glass wool wrap and remarkably tolerable on Hayabusa with 4 into 1 turbo outlet. Very little restriction.

7
Newbies say hello / Re: New member Sydney Australia
« on: June 10, 2020, 11:20:38 am »
I should be getting used to this! Under an incredibly grotty exterior I find some rear shock absorbers that look OK and seem to work as intended.
The covers were easy to remove by hand, just stuck the lower mounting sleeve in a vice, pulled the covers down and lifted out the retaining collets.
No rust, no oil leaking and plenty of damping action. The two-position preload mechanism works (but made of depleted uranium??)  and I even have the appropriate c-spanner. Springs look new. Not happy about the weight but that's 1971 for you. Covers will come up nice after media blasting and repainting.
Drive chain once again heavily corroded but not seized and once again very little evidence of wear.  Hardly any lateral flexion can be seen.

Pretty soon I'll be thinking about paint.  Definitely not going to be any kind concourse trailer queen, I am happy to make use of parts that are available or a reasonable improvement over original. Alloy Renthal handlebars, Triumph headlight with plastic shell, alloy rims with s/s spokes, flip up cold starter etc. Probably use a Yoshimura carbon muffler left over from Hayabusa project.   As such I am not wedded to using OEM colour scheme of white with red frame.  Maybe black frame and "Ducati Yellow"  tank/guards/tool boxes/shock absorbers. That yellow special on ADV thread looks pretty good.  I will get a lot of exposed steel parts zinc plated.

8
Newbies say hello / Re: New member Sydney Australia
« on: June 09, 2020, 01:59:28 pm »
Pirelli Supersport 353    3.50 X 18. Just had another look at it out in the shed...amazing lack of wear anywhere except a central strip an inch wide. Like those old globe of death bikes at fairgrounds.
Ducatipaddy from Dorking has got me a used replacement carburettor cap for 10 GBP which is a lot cheaper than the parts carb I was looking at from Western Australia.
Due to COVID here downunder I am working approx 50% of my normal hours.....excellent!   A whole day tomorrow for fiddling in the workshop.... Will get rear wheel stripped down and investigate rear shocks which at present look to be fit for use as boat moorings.

9
Newbies say hello / Re: New member Sydney Australia
« on: June 09, 2020, 12:33:04 am »
Probably incorrect terminology on my part. Choke, enrichener, cold starting apparatus.... My second bike in 1975 was a BMW R60/5 with black spring loaded buttons that depressed the floats causing the bowls to flood.  High-tech stuff huh?
All my recent bikes have fuel injection or “chokes” located down at the carburettor so I’m happy with that. Agree

On to the saga of this bike’s condition. Took the rear wheel off without much difficulty despite heavy corrosion on all exposed surfaces. The rear tyre is worn completely bald in centre of tread with very minimal wear on shoulders. Like a sidecar tyre.....weird. Inside the rear hub it is absolutely pristine. Cush drive looks brand new. Brake shoes as new. Makes me think the rear tyre was probably the original and bike probably has very low kms.

10
Newbies say hello / Re: New member Sydney Australia
« on: June 07, 2020, 01:07:09 pm »
My original choke lever itself is ok but the bar mount looks like the base metal is multiply fractured underneath the chrome. Will probably fall apart at the slightest provocation. And choke cable has seen better days. All up it seems like an improvement to simplify and relocate.
Re double banjo on Dellorto, guess I just assumed 2 fuel taps on tank = 2 inlets to carb (after seeing the part advertised somewhere). There is already a filter under the banjo, which in my case has a hole in it. You are correct that I do not want a plastic one.
What is the low down on renewing alloy surfaces? Years ago it was glass bead blasting. Did that to my GSX1100 engine and it never really recovered. Somehow beads got into carbs and float valves. Since then hearing about soda blasting and more recently vapour blasting.  I have my own (el cheapo) grit blasting cabinet that I will happily use on rusted steel. Might give the manky old rims a go just for fun, see how they turn up.

11
Newbies say hello / Re: New member Sydney Australia
« on: June 06, 2020, 11:04:56 pm »
Once again thanks to you fellows for taking the time to steer me in the right directions. Every little observation or suggestion is helpful.
To recap, it looks like my civile bike was long ago in a heavy impact involving only the front end at about headlight level. I have the old fork yokes,  handlebars and headlight, all incredibly pretzeled. Remarkably the steering head tube, containing bearing cups, looks straight and intact. Original tank, stancions and fork shrouds missing. The vendor already sourced replacement set of good yokes.
The front wheel, fork lowers and axle all show no impact damage and I wonder if the bike was run under a table top truck at speed? Not nice to think about the rider.
Luckily for me the fork seal holders were loose in place so no need for tool making.

Now, onto a new topic. The Dellorto. Mine looks very grungy with surface oxidation but inside is virtually pristine with no wear marks and hardly any residue. The boss for throttle cable attachment is broken off and paper gasket under the cap has shrunken with age. All the brass jets etc were easy to remove and I’m thinking about getting the exterior vapour blasted along with engine surfaces. Have found “Ducati Paddy” on line who can get everything I need and with reasonable shipping cost.  Flip up choke mechanism and double inlet banjo seem like good ideas.

12
Newbies say hello / Re: New member Sydney Australia
« on: June 06, 2020, 01:21:39 pm »
Springs and dampers yes.
Not sure about bushes. One bronze and one steel for each side? Think I read that somewhere.
The seals look OK but might need replacement I guess. Circlips present.
Have seen fork service kit advertised with all wear prone parts.
Do not have upper fork shrouds or headlight mounts. Not too worried about that. Will be quite happy to fit fork gaiters and aftermarket “ears”.

13
Newbies say hello / Re: New member Sydney Australia
« on: June 05, 2020, 12:33:24 am »
Wheels sorted.  Several chaps here in Aussie can do rims and spokes.
Got some nice (enough) handlebars, levers, and headlight (off a Triumph) at local wreckers for not much $.
Front end still problematic.  Found a complete forks + triples from a Le Mans 3 on-line in country, pretty cheap, but would need plenty of adaptation for drum brake and look a bit too odd??
There are numerous possible front ends on line from USA but prices plus shipping costs to Aus are outrageous.
Guess I'll bite the bullet and order some new stancions from Europe. Will have to make my own fork leg cap. I can turn up the blank pretty easily using 36mm hex bar but was worried about thread cutting on the lathe which is beyond my skill level. Then found some Chinese 29mm X 1.0mm dies, use of which which is within my capability.......I reckon. I'll make 2 so they match.
The hex bar is aircraft grade 6061.....this machine is gunna fly.

14
Newbies say hello / Re: New member Sydney Australia
« on: June 01, 2020, 02:16:01 pm »
Thanks for taking the time to answer.
Found a classic wheel builder in Australia who can the get alloy rims and stainless spokes. He tells me all new trims are made in China or Korea nowadays whatever the brand and he is confident of the quality.
I was going to build them myself having been a keen amateur bicycle mechanic in the past. It’s like a male form of knitting, ideal to do in front of a television.
I could turn up an aluminium fork leg cap on my lathe but not skilful enough to do the 29 mm x1 mm thread. Very fine and easily buggered up.
Been looking at home electroplating setups available here. A business set up by retired gent restoring old bikes. Zinc pretty cheap, nickel looks better and possibly more corrosion protection. Might be worth getting into.
Cheers

15
Newbies say hello / Re: New member Sydney Australia
« on: May 30, 2020, 10:11:31 pm »
Definitely civile. Long seat, angled carb mount, pointy tool boxes, fuse box under seat.
Stripped the front wheel and tested a spoke with rotary wire brushing. Amazingly it came up almost like new. Could be replated with zinc or nickel and re-used but I think I’ll source some stainless replacements.
Having trouble locating suitable rims. Seems like 18 inch WM3 available in alloy or stainless in 40 hole but the only 36 hole I can find are replacement chromed steel. Did find a set of undrilled Akronts. Are these any good?
Gutsibits in UK advertising fork stancions as special order along with fork bushings kit for two legs. You like?
Finally today I am missing one aluminium fork leg top nut, with o-ring. Guessing it may have been destroyed by impact


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